Nucleus 4.0^© is an extremely powerful plug and play subscription software suite, that achieves Industry 4.0 efficiencies. Never before has a software suite combined to collect, analyse and learn from your factory, network and machine data. providing manufacturing solutions at a local and global site level.

Today manufacturers struggle with a multitude of complex issues across production environments such as industry competition and a lack of accurate factory floor data. The lack of visibility makes it difficult to react in real time to constantly varying roadblocks. Beyond these roadblocks, production management are also dealing with rising quality demands, an inability to quickly respond to volatile market conditions to name but a few.

Nucleus 4.0^© addresses the most common production challenges:
– Manufacturers face reduced yield due to unplanned down time
– Production cannot accurately plan down time due to lack of floor transparency and visualisation
– Smaller batch sizes have a significant impact on OEE
– Operators struggle with integration point complexities
– Limited operational cost savings due to inefficiencies in design and integration.

As our world is becoming more and more integrated it has resulted in the traditional IT and OT infrastructures rapidly converging. The days of air-gapped systems are gone with the adaptation of IIoT devices and architecture merging with legacy builds. To capitalise and thrive in this new evolving environment we must change the way we integrate from a stacked structure of Industry 3.0 to a more flexible configurable modular approach of Industry 4.0.

Nucleus 4.0^© has been conceptualised and designed to do just this as it is a combination of multiple technologies from multiple OEM’s united under one collective solution. Nucleus 4.0^© offers cost-effective integration across all systems based on open configurable technology within a secure structure while capturing and interfacing legacy systems from any location.

Improve your production journey, yield and actual machine operating time with Nucleus 4.0^©.

COLLECT – Once activated, the solution seeks out your network of assets, collecting and gathering raw data in real time.

ANALYSE – Where data may previously have been siloed, you now can interpret the collected raw data and processing it in a universal way across your network of assets.

LEARN – Built in data analytics / AI & ML components will process the analysed data intelligence, driving actionable insights.

SOLUTION – Actionable solutions become available to drive efficiencies.

DECIDE – Make key production and business decisions based on solutions provided by Nucleus 4.0^©

IMPLEMENT – Implement changes delivering production and operational efficiencies .

The real power behind Nucleus 4.0^© is it allows you to pinpoint solutions to improve your production efficiency and supply chain.

Benefits include: 

Make smart factory decisions allowing you to deliver the right quality product at the right time to the right customer.

Achieving exponential benefit, and ease of interdepartmental knowledge sharing with one source of truth for all stakeholders: CEO/Director level, IT, Operations, Maintenance, Engineering, Quality, Health & Safety ,Supply Chain, Sales & Finance.