+353 64 667 6600 sales@gis.ie

Gallarus are actively monitoring COVID-19 updates and adhering to government guidelines. We are committed to providing continuity of service to our clients throughout this pandemic.

ON DEMAND DIGITAL PRINTING SOLUTIONS

Our digital web and foil printing solutions drive cost effective and quality machine printing.

GALLARUS

Digital Printing Overview

In digital printing, ink is transferred directly onto the surface. Rather than relying on legacy offset and flexo print, Gallarus partner with Domino Print Science experts, to deliver drop on demand digital print technology. There is no development or change time allowing operators to make changes to batches on the fly, altering production schedules seamlessly. As experts, we are fully equipped to build to customer user requirement specifications with our configurable off the shelf solutions combining productivity with 600dpi print quality.

As manufacturers prepare their lines for serialisation, we know that much of their existing technology will need to be upgraded. With a range of flexible printer types available, we can save on costs by integrating our high-performance technology into an existing production line, or work with you to create a solution at the design stage.

All Gallarus technology comes with validation documentation. As part of our design practice we adhere to ISPE’s GAMP-5 guidelines and FDA protocols including 21 CFR Part 11 control – making compliance simple.

Key benefits of digital printing vs offset printing:

No manual
setup

Rapid
turnaround

Optimised for short runs

Diversity of ink options

Single unit customisation

Easier 
proofing

See what our experts say about digital printing technology

K600G SERIES

Introducing K600g

K600G-OL

K600G is digital print technology built on experience. A broad, installed base of system capabilities is the keystone to its evolutionary design and engineering. Excellent productivity and superb print quality in an easily integrated system. K600G integrates easily onto existing or new packaging lines in the form of near-line, roll-to-roll and top-of-line end user solutions. Additionally, OEMs can leverage our integrated-line and late stage customised options.

Modular and customisable in construction, robust and ergonomic, our solutions connect seamlessly with digital workflow and in line management systems – easy to setup, operate, and maintain. From a functional perspective, the K600G inkjet printing system solution uses drop on demand technology to print the required market lidding information and variable artwork data on to foil lidding material and several substrate options.

The future of in-house web printing begins here.

K600G SERIES

Key Benefits

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Print widths: 1 print module & image area of 108mm (4.25”) up to 7 dual print modules of 782mm (30.81”)

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Printing on a large range of substrates

Domino: Print Science Dot (DOD)
Inkjet: Piezo inkjet technology

Range of best in class industry inks
+
Web: Alignment & material tensioning

Vision: Integrated vision system

Image: Auto reject handover
N
Infrared sensor: Foil temperature & Cooling plate for sensitive materials
Corona Treatment
System
~

Covert and Over
Anti Counterfeit Application

Foil tempature
Monitoring
Ozone
Monitoring

AT A GLANCE

Additional Capabilities

Format-free operation, large saving on changeover time.

h

Can work with Preprint / Blank Foil.

Highest print quality, Variable Data, Serialisation, Randomising and Codes.

Software to allow different Artworks / Graphics to Print to Foil.

UV-LED curing air cooled.

Pin curing between print heads.

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Splice detection & Print Mark detection.

Automatic cleaning.

Pharma 4.0 solution to improve OEE along with other benefits.

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Training and Service support.

SOLUTION OFFERINGS

Physical Machine Systems 

K600G integrates easily onto existing or new packaging lines in the form of near-line, roll-to-roll and top-of-line end user solutions. Additionally, OEMs can leverage our integrated-line and late stage customised line solutions.

The K600G-NL solution prints to blank & pre-printed foil on demand. Nearline allows for interconnection with customer blister lines and other production lines. It is easier to maintain and can become with roll to roll capability for pre-printed foil.

The K600G-TOL solution prints to pre-printed foil, sits on top of the blister line and prints on demand.

The K600G-OL is the preferred solution to produce preprinted foil for several partner machines.

The K600G Integrated solution prints on sealed blister material and die cut blisters (Late Stage Customisation), on demand. This solution is customisable to fit to a variety of OEM environments and blister manufacturer offerings, with its light weight, compact integrated capability.

For more information please contact us for a consultation or detailed specifications. 

K600G-NL
K600G_TOL
K600G-OL
K600G Integrated

FOR MORE INFORMATION ON K600G SERIES

Enquiry Form

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DISCOVER THE PROCESS

Production Process Lifecycle

 

A unique solution offering to meet your needs.

Sales

We have a simple, streamlined sales process with our partners Domino who have over 30 years of printing experience. Gallarus team of experts provide technical evaluations and in doing this we endeavor to understand our customers’ needs and elicit requirements to deliver a comprehensive and effective overall solution. Solving for challenges faced and providing a cost effective and high-speed digital print solution.

Order

Our order to delivery timeline is extremely accommodating, making sure we deliver to meet your production needs. We pride ourselves in designing machines, utilising a design thinking mentality for new and innovative solutions. Our mechanical design team comprises a team of engineers delivering best in class solutions along with our cutting-edge integrated software.

Waterfall Project Timeline

Each project has different demands and timelines.  That is why we have a PMO of dedicated project managers that use the scrum and waterfall methodologies to make sure our structured technical solution covers every detail, meeting your project turnaround times. We also provide a comprehensive waterfall timeline to make sure from first engagement to operation in production, we deliver on all major milestones for you.

Assembly

Our fine-tuned assembly process guarantees the highest quality of materials along with experienced production engineers. We perform rigorous testing plans meeting all ISO & GMP requirements, so our machines respond seamlessly to high production cycles

Validation Plan

We provide a full and comprehensive suite of documentation with our dedicated documentation team from Compatibility & Stability testing, User Requirements, Functional Design Specification, Detailed Design, Software Design, Requirements Traceability Matrixes to our rigorous FAT protocol plans. Our project management office works closely with you to make sure your URS is fully integrated and we excel on all requirements for your Factory Acceptance Test.

Deliver

We deliver to pharmaceutical and manufacturing sites all around the world in a quick and efficient manner due to our excellent relationships with our shipping companies. Your machine arrives onsite with great care and service taken by all parties involved.

Install / SAT

Our team have decades of experience in machine installation, inspection and qualification in worldwide settings. Installation Qualification, Operational Qualification, Performance Qualification and Customer Qualification documents ensure you can have peace of mind that our solutions meet your quality and assurance needs.

Aftercare and Service

Your demanding production needs are fully catered for with a full service and aftercare program, keeping you at full capacity. Our relationship with you and your site is the most important piece of our best in class solution. You are just a phone call away from our friendly Gallarus customer service team.
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